Commander McLane wrote:I take it Selezen knows a thing or two about printing on cardboard, so the box itself should be manageable to create.
Darn it, you had to drag me into it!!
Creating a cardboard box to put the booty in would be easy enough - A3 card, 210gsm thickness, laser printed outside. Make the face size for the box a little larger than A5, then this will allow inclusion of A5 printed media (booklet printing from duplex printers, for example). Using A3 source card will give enough clearance to be able to modify the thickness as required and allow more content to be put in the box.
Alternatively, and this would probably work out cheaper and quicker, why not get hold of DVD cases and print up inlay cards for them. DVD cases are dirt cheap and come in a variety of sizes and designs. A single disc black 14mm case (the sort you find most DVD movies packaged in) start at 17p per case (20p if you want commercial grade with clip for booklet). You can go from there up to a 33mm spine which will hold up to 10 DVDs (or you can remove the inserts and put anything you like in there) for between 50 and 60p.
I could draw up a box template quick sharp and I have several templates for DVD case inserts.
Since I'm taking part in this now, I'd advise caution if selling via ebay and make clear to the buyer (and any commercial entities that could be reading the ad) that they are paying for the packaging and labour costs in creating the distribution, and not paying for the game and its addons.
Hard wire the cost and everything into the disc contents too, maybe even the game contents. Some kind of official "Aegidian" logo might be an idea, hidden somewhere in one of the folders on the disc. My worry would be that third parties might hike the price up and pretend to be us, selling with less legal awareness than we are just to make a quick buck. That sort of thing could put an end to us and Oolite pdq. Remember that Elite TNK was closed down due to a third party selling TNK-derived works for profit, not because of the dude that wrote TNK.
I think that Oolite should be distributed by any means necessary as long as it's fair and doesn't infringe on Bell & Braben's IP (and the law, of course). What about other online distribution methods? Amazon? Play? Freecycle? Shop on Oolite.org?? It's easy to set up a shop page with a paypal option (I did it for MadCap in about an hour).